Maximize Warehouse Density Without Sacrificing Selectivity

Storage capacity constraints pose a significant challenge for many warehouse operations. If you’re seeking ways to store more inventory in your existing space, pushback rack systems offer an intelligent solution that balances density with accessibility.

Massey Rack provides high-quality pushback racking that can dramatically increase your storage capacity – often doubling or tripling your pallet positions compared to standard selective racking. Our systems deliver exceptional value while maintaining the product selectivity your operations require.

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What Are Pushback Rack Systems?

Pushback rack systems represent an ingenious balance between selectivity and storage density. These gravity-fed systems use a series of nested carts on inclined rails to store multiple pallets deep while maintaining front-aisle access.

Unlike drive-in racks that require forklift entry into the rack structure, pushback systems keep operations at the aisle face. When placing a pallet, it gently “pushes back” any existing inventory deeper into the lane. Upon retrieval, gravity automatically brings the next pallet forward to the pick position.

This Last-In-First-Out (LIFO) configuration maximizes your storage capacity while preserving excellent inventory visibility and access, making it ideal for operations with multiple SKUs requiring dense storage.

Our Pushback Rack Solutions

At Massey Rack, we offer custom-designed pushback systems that accommodate between 2-6 pallets deep per lane. Each system is engineered to your specific requirements, inventory profile, and facility constraints.

Key Components of Our Pushback Systems

Heavy-Duty Cart Assemblies

Robust nested carts with sealed bearing wheels provide smooth operation and long service life
Precision Rails

Engineered with the optimal pitch to ensure controlled pallet movement during loading and unloading
Structural or Roll-Formed Frames

Available in different configurations to match your load requirements and budget
Safety Features

Includes cart stops, impact guards, and load guards to protect both inventory and personnel

Our pushback racks feature durable powder-coated finishes that resist corrosion and wear, ensuring years of reliable performance even in demanding environments. Each system undergoes rigorous quality testing before installation to verify proper operation under load.

Customer Success with Pushback Racks

Our customers love the quality and reliability of our pushback racks. Check out the reviews to see what they have to say about working with us.

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Why Choose Pushback Racking?

When evaluating high-density storage options, pushback racks offer distinct advantages for specific inventory profiles and operational requirements:

Benefits of Implementing Pushback Systems

Dramatic Space Utilization

Store up to 6 pallets deep from a single aisle, potentially doubling your storage capacity

Reduced Aisle Requirements

Fewer aisles mean more space for product storage, increasing warehouse efficiency

Improved Forklift Productivity

No need to enter rack structures, reducing travel time and accelerating put-away and retrieval

Superior Selectivity

Each lane can store a different product, unlike drive-in racks where entire sections must contain the same SKU

Reduced Equipment Damage

Minimal forklift interaction with rack structures significantly decreases maintenance costs

Our used pushback rack systems deliver these benefits at a fraction of the cost of new installations, making them an especially attractive option for growing operations with budget constraints.

Ideal Applications for Pushback Racking

Pushback systems excel in specific warehouse scenarios where both density and selectivity matter:

When Pushback Makes Sense

Multiple Pallets Per SKU

Operations with 3+ pallets of the same product benefit most from pushback configurations

Limited SKU Variety

Bulk storage of relatively few product types maximizes system efficiency

Non-Date-Sensitive Inventory

LIFO inventory management works best for products without strict rotation requirements

Space-Constrained Facilities

When expanding your footprint isn’t an option, pushback delivers vertical density

High-Throughput Operations

Fast-moving inventory benefits from the quick access and simplified retrieval

From food and beverage distribution to manufacturing and retail storage, pushback systems have proven their value across diverse applications. Our experts can assess your specific situation and determine if pushback racking aligns with your operational needs.

Professional Installation & Support

Proper installation is crucial for the safe and efficient operation of pushback rack systems. Our experienced installation teams:

Coordinate closely with your operations to minimize disruption
Follow manufacturer specifications for precise alignment and pitch
Conduct comprehensive load testing prior to handover
Provide operator training to ensure safe system use
Offer ongoing support and maintenance services

We understand that downtime costs money, which is why our installation process is streamlined for efficiency without sacrificing quality or safety. From initial design through final implementation, we maintain clear communication and stick to agreed timelines.

Frequently Asked Questions About Pushback Racks

How does a pushback rack system work?

Pushback racks operate on a simple but effective principle. Each lane contains a series of nested carts on slightly inclined rails. When a forklift places a pallet at the lane entrance, it rests on the top cart. When the next pallet arrives, it pushes the first pallet (and cart) back, exposing the next cart for the new pallet. This process continues until the lane is full. When retrieving, the forklift removes the front pallet, and gravity brings the next pallet forward automatically.

What's the difference between pushback and drive-in racking?

The key difference is access. With pushback systems, forklifts never enter the rack structure – all operations occur at the aisle face. Drive-in racks require forklifts to enter the structure, which increases the risk of damage and requires wider aisles. Pushback systems also offer better selectivity, as each lane can store a different product, while drive-in systems typically store the same SKU throughout an entire section.

How many pallets deep can pushback racks store?

Standard pushback systems accommodate between 2-6 pallets deep per lane. The optimal depth depends on your inventory profile, picking frequency, and space constraints. We can help determine the most efficient configuration for your specific needs during the design process.

Is pushback racking suitable for all inventory types?

Pushback systems work best with non-date-sensitive products where Last-In-First-Out (LIFO) inventory management is acceptable. They’re ideal for operations with multiple pallets of the same SKU. Products with strict First-In-First-Out requirements or frequent rotation needs may be better suited to flow rack or selective rack configurations.

What maintenance do pushback systems require?

Pushback racks require periodic inspection of cart wheels, rails, and structural components. The frequency depends on usage intensity, but quarterly inspections are typical. Our systems feature sealed bearings and durable components that minimize maintenance requirements while ensuring smooth operation over years of service.

Pushback Rack Installation Throughout Texas & Beyond

Local Expertise. Regional Coverage. We’ve been designing and installing high-density storage solutions across Texas and neighboring states for years. Our Houston-based teams deliver professional installation services that meet all safety standards while maximizing your storage density.

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Transform Your Storage Capacity Today

Ready to explore how pushback rack systems can maximize your warehouse capacity? Our storage specialists can assess your current setup, inventory profile, and operational requirements to determine if pushback racking is right for you.

We offer both new and used pushback systems to accommodate different budget requirements without compromising on quality or safety. Contact us today for a no-obligation consultation and quote.

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Pushback Rack Systems